Thermal oil boiler in the final stage of erection, with a gray steel structure, platforms with orange guardrails and an overhead conveyor, under a blue sky

Project · Pellets

Chilepanel: one of the largest pellet plants in Chile, with cogeneration from an ORC turbine

FIG 01 Biomass-fired thermal oil boiler in the final stage of erection, February 2026 · Chilepanel, Chile

A new 120,000 t/year pellet plant, about 22% of Chile's installed capacity, built within Chilepanel's OSB plant complex in La Unión. ProHolz integrated the equipment suppliers' designs, detailed the electrical systems and the piping, and provides technical support for construction and start-up.

ProHolz engineers the project; procurement and construction stay with the client.

Surplus heat from the turbine feeds the dryer

The energy plant burns biomass in a thermal oil boiler rated at 17 MW thermal. The oil vaporizes the organic fluid of an ORC turbine rated at 2 MW electrical, and the water that cools the condenser leaves hot and feeds the belt dryer, which dries the wood chips before grinding and pelletizing.

Thermal oil from the same boiler reaches the press of the neighboring OSB plant through a pipe rack. When the turbine is down, an oil-to-water heat exchanger keeps the drying running. ProHolz closed the mass and energy balance of the energy plant together with the boiler manufacturer.

ProHolz coordinated the equipment suppliers' designs

  1. 01

    Layout and interfaces between the equipment packages

    Pellet line, boiler, turbine, debarking and chipping, and spark detection, with coordination of the automation between them.

  2. 02

    Plant electrical systems

    Medium-voltage protection, load distribution across the electrical rooms, and emergency panels.

  3. 03

    Thermal oil and fire protection piping

    71 isometric sheets, 59 of them for the deluge system, with the hydraulic calculation of the oil and hot water networks, line lists and bills of materials.

  4. 04

    Chain conveyor refurbishment

    Fabrication engineering for the head and tail sections, reusing the existing casings, in 2026.

  5. 05

    Construction and start-up support

    Monthly site visits since November 2025, and an electrical engineer for construction inspection and commissioning in 2026.

On site, from the boiler to the pellet line

  • Boiler erection with a crane and scaffolding, with orange steel platforms and stairs
    FIG 02 Boiler erection with a crane, November 2025 · Chilepanel, Chile
  • Turbine room under installation, with a heat exchanger, a blue safety valve, gray piping and the turbine generator under scaffolding
    FIG 03 ORC turbine room under installation · Chilepanel, Chile
  • Enclosed blue belt dryer seen from above, running along the building, with gray covers and motors at the end
    FIG 04 Belt dryer of the pellet line · Chilepanel, Chile
  • Three blue pellet mills with feed screws on a grating platform with yellow guardrails, inside the building
    FIG 05 The three pellet mills on their platform · Chilepanel, Chile
  • Interior of a new building with white portal frames and walls clad in OSB panels, with cream-colored equipment under installation and scaffolding
    FIG 06 New pellet plant building with equipment under installation, February 2026 · Chilepanel, Chile

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